It is critical to develop an optimized maintenance schedule for a cotton-picking machine. You must also check all the electrical components, like the tailgate feeder switch and other connections, to ensure they are in working condition. Keeping up with maintenance is a primary goal to achieve the ultimate success of a long-lasting machine.
Follow the manufacturer’s recommendations on all the parts that require upkeep so that all mechanical components operate at total capacity.
A Guide to How to Maintenance and How Often
Some parts require multiple checkups, while others can go days, weeks, or months before worrying about them. However, watching for any shaking or vibration will help keep parts from breaking down while out in the field. Repair or replace those parts as needed if they start to wear and tear.
Use this guide below to help you optimize a steady checklist for maintenance. It will become a habit as you follow your daily routine and keep all parts operating efficiently.
Maintenance Every Six Hours
- Check for broken, wrapped, or non-functional spindles
- Inspect and clean the dirt and debris off the solution nozzle on each row unit as needed
- Grease the sun gears, row-unit picker bars, cam tracks, and upper gear train using the onboard lubrication system
Check These Every 12 Hours
- Auxiliary water system operation
- Solution tank level
- Fire extinguishers
- The fluid level in the solution tank
- Coolant level
- Engine oil level
- Row-unit gear case oil level
- Lubricate the unit lift rock shaft bearings
- Grease tank level
- Hydraulic oil level
- Fuel filler neck screen
- Lubricate the guide axle kingpins
- Lubricate the team driveshaft covers
- Feeder belt tracking
- Solution strainer and nozzles
- Tires and check tire pressure
Every 50 Hours, Check These
- Lubricate the unit lift pivot pins and cylinders
- Cotton fan drive belt tension
- Lubricate the row-unit doffer column bearings
- Cab fresh air filter for cleanliness
- Fuel strainer and water separator
- Lubricate the RMB rock shaft pivots
Maintenance and Check Every 100 Hours
- Torque on the drive and guide wheel bolts
- Lubricate the guide axle pivot and guide axle tie rod ends
- Lubricate the row-unit driveshafts, U-joints, and frame rollers
- Check the laydown roller chain tension and lubricate
- Lubricate final drive axle couplers and bearings
Keeping The Cotton Picker Clean
Like maintenance, regular cleaning ensures better cotton harvesting results, preventing breakdowns and reducing repair costs. These are some excellent benefits of making this a habit after each operating use of your machinery.
- Enhanced Efficiency: A clean cotton picker operates at its optimal level, picking cotton with greater precision and speed. Proper cleaning prevents the accumulation of debris, dust, and plant material that can hinder the machinery’s efficiency.
- Reduced Downtime: Regular maintenance and cleaning can significantly reduce downtime. A dirty picker is more prone to breakdowns and malfunctions, leading to costly repairs and delays during the harvesting season.
- Extended Lifespan: Clean machinery equals less wear and tear, which extends its overall lifespan. You can invest considerably in your cotton-growing future by caring for your cotton picker.
- Better Cotton Quality: A clean cotton picker ensures better cotton quality by minimizing contamination from debris and other unwanted materials. This leads to higher-grade cotton, which can fetch better prices in the market.
Essential Cleaning Tips
- Preparation: Before cleaning, turn off the cotton picker and disconnect it from any power source. Wear protective gear, gloves, and safety goggles to prevent injuries.
- Remove Large Debris: Begin by manually removing large debris, such as twigs, branches, and rocks, from the cotton picker. These items can cause severe damage to the machinery if left unattended.
- Air Compressor Cleaning: Use an air compressor to blow away dust and small particles from hard-to-reach areas of the cotton picker. Pay special attention to the engine compartment, transmission, and hydraulic lines.
- Cleaning the Harvester Heads: The harvester heads come into direct contact with cotton and can accumulate residues. Clean these components thoroughly to prevent clogs and ensure efficient picking.
- Cleaning the Picking Units: Clean the picking units carefully, removing any cotton build-up and tangled fibers. Properly maintained picking units result in improved cotton harvesting performance.
- Inspect Belts and Chains: Regularly check the belts and chains for signs of wear and correct tension. Replace any damaged components promptly to avoid sudden breakdowns.
- Keep the Exterior Clean: Washing the exterior of the cotton picker helps maintain its appearance, prevents rust, and makes it easier to spot any potential issues during the cleaning process.
- Store Properly: During the off-season, store the cotton picker in a clean and dry environment. Cover it to protect against dust and potential damage caused by the elements.
Why Should You Follow a Schedule for Maintenance?
Many times, people forget or get too busy to perform maintenance or try to skip a step to save time and money. Here are some things that may happen if you neglect to improvise a schedule. It will lead you to follow better habits.
Neglected Cotton Pickers and Safety Risks
This poses a safety risk to operators and others out in the field. Critical components of the picker may malfunction, safety features can become compromised, and faulty electrical systems can develop. In some situations, the parts can catch on fire which could destroy the entire machine.
Higher Operating Costs and Fuel Consumption
Poor maintenance practices in a cotton picker can lead to higher operating costs and environmental issues. For example, clogged air filters and other problems force the engine to work harder, increasing fuel consumption and producing more harmful emissions.
Impact on Cotton Quality and Sale Value
A dirty cotton picker can adversely affect the quality of the harvested cotton. Debris, dirt, and other foreign materials can mix with the cotton during the picking and ginning, leading to lower-quality production.
Contact Certi-Pik, USA for Your Next Order
Farmers and dealers can check out our website to order online or by phone. We are here to answer your questions concerning our aftermarket parts. Contact us Certi-Pik, USA. We are happy to assist and guide you through any troubleshooting moments.