Reduce Harvest Losses by Investing in New Cotton Picker Parts

admin | August 25, 2017

When it comes time to harvest your crop, you want to ensure that all of your hard work during the growing season will pay off with a high yield. Even if you grow a high volume of cotton, some of your crop can be lost due to various reasons. While you might lose portions of your crop after you harvest, it is also common that you will lose some during the harvesting process itself, or that your machine won’t harvest as much as it could.

Thankfully, these issues can be mitigated by ensuring that your machine is in proper working order and that you have effective cotton picker parts. In some cases, it can be well worth the investment to get new parts that will work better and reduce harvesting losses. You can increase your yield and maximize your efficiency during the harvest by following steps that will minimize harvest loss.

Keeping your machinery in good condition

One way that you can reduce harvest loss is by properly adjusting and calibrating each part of your cotton harvester. You should make sure that your harvester is adjusted so that it will fully harvest each row with the highest efficiency. Make sure that your spindle rows are even and level. Tilts in your rows can cause a whole host of problems, including uneven machine wear, machine break down and reduced harvest yields. You must also make sure that your machine is operating at the correct speed and rotation pace for the crop that you are harvesting. It is also important to check and make sure that your spindle and spindle bushings are kept sharp so that they can effectively pick the crop.

In some cases, you might notice that your spindle is wearing down, rusting or deteriorating in some way. When you observe these types of issues, you are best served by finding replacement cotton picker parts. Even if you maintain your machine well, over time you will notice that there are more non-rotating spindles and that your cotton picker isn’t as effective at harvesting your crop as it once was. New parts can make a huge difference in crop yield. While it might cost you some money up front, it can make you money in the long run by increasing the volume that you are able to harvest from your fields.

Minimizing harvest losses can make a big difference in your bottom line, and investing in new cotton picker parts can greatly reduce the amount of harvest that you would be losing or missing out on otherwise.

Replacement cotton picker parts

At Certi-Pik, USA, we understand how important it is for farmers to be able to minimize their harvest losses, which is why we are committed to manufacturing replacement parts for cotton harvesters that are high quality and dependable. We fabricate replacement parts for all sorts of machinery, and we can help create the parts that fit your equipment perfectly. Whether you just need a couple replacement parts or you are trying to rebuild your equipment altogether, we can help you. To get started with quality replacement cotton picker parts, contact us today!

Top 10 Cotton Picking Hazards and How to Prevent Them

admin | July 7, 2017

You rely on your workers to use cotton pickers properly to drive your business and keep your employees safe. Due to the complexity of these machines, there are many potential hazards that might result in injury, or even death, for workers.

The hazards of cotton picking can be avoided with proper training and safety procedures. Here are the top 10 hazards involved with cotton picker parts and machinery—and how you can help prevent them:

Entanglement with moving parts: There are many moving cotton picker parts that can entangle a worker while they are doing maintenance on the picker. Shafts and rotating parts can easily catch clothing or hair. Ensure your cotton picker has effective guarding around its loose parts, and that workers wear clothing tucked in and have their hair pulled back.
Crush injuries: There are crush hazards for workers between moving cotton picker parts or underneath raised picker baskets. Make sure your workers take the time to check machines or parts that might cause crush injuries while they work on them.
Running over other workers: Other people in the field might be run over by cotton pickers if they are not completely visible to the driver. Operators should be attentive to their surroundings at all times and take breaks to prevent fatigue.
Tipping or rolling picker: Since cotton pickers are so large, they can tip or roll if not driven carefully. Operators should travel at an appropriate speed to maintain machine stability and avoid steep angles. Also make sure the basket is lowered before moving; raised baskets can affect stability.
Falls: Workers may fall from the top of the machine or basket while cleaning. To prevent this, use safety handrails when on top of the machine, or strap into a harness.
Electrocution: Operators can be electrocuted if they are operating a cotton picker under power lines. Raising baskets into power lines can cause a fatal electric shock. Operators should be aware of power lines in the area and be given a map of the farm indicating hazards.
Fire and burns: Cotton is highly flammable. Prohibit smoking around cotton and cotton pickers, and keep the machine clean of dust and grease. Cotton pickers should be equipped with a fire extinguisher.
Machinery collision: Machines may collide with one another or with buildings or power lines in the area. Ensure that cotton picker operators are trained at how to operate the machine safely and that they are fully aware of their surroundings.
UV or solar radiation: Sun exposure can be extremely damaging after long periods of time, causing sunburns, skin cancer and difficulty seeing. Workers should wear long pants, a hat and sunglasses, as well as sunscreen.
Exposure to loud noises: Cotton pickers make a lot of noise, and prolonged exposure to loud noises can be damaging to workers’ hearing. Reduce noise from faulty cotton picker parts by replacing them and ensure workers wear earmuffs or earplugs to protect their hearing.

To keep your cotton pickers operating safely, be sure to replace your cotton picker parts and maintain them as needed. Certi-Pik, USA is your one-stop shop for all your cotton picker part needs! For over 25 years, we’ve delivered quality cotton picker parts to customers. Call us today!

Reasons Why Cotton Picker Parts Fail

admin | June 21, 2017

The proper functioning of your cotton picking machinery is essential to the yield of your crop and the efficiency of your harvesting process. A single part in disrepair can affect your machinery as a whole, and can completely halt your harvesting process until it can be repaired or replaced.

So why do cotton picker parts fail in the first place? There are several reasons why parts might fail, and it’s important that machine owners understand these factors and know what they can do to prevent part failure:

Improper use: When a cotton picker part is used in a capacity that is not recommended by the manufacturer, it can lead to a failure of the part. It is important that your machinery be equipped with parts that were designed for it and that you only use the parts for their intended purpose.
Lack of maintenance: As with any piece of equipment, cotton picker parts require proper maintenance to ensure that they remain in good condition. Any concerns about the functioning of a cotton picker part should be addressed immediately and any necessary repairs or replacements should be taken care of right away. You should always take care to ensure that your machinery is properly serviced to maintain the overall functioning of the cotton picker and to keep all parts working as they should.
Wrong dealer: Even with proper maintenance efforts, some parts just don’t last. One reason why parts fail is that they are purchased from the wrong source. A part dealer or manufacturer that is unreliable or doesn’t have a good reputation backing them is not a good choice when it comes to finding high quality parts. A dealer may recommend the wrong part and they may not be able to address the specific needs of your machine. Avoid these issues by choosing a manufacturer with a good reputation who is able to provide customized service.
Low-quality part: Sometimes, part failure is simply a result of a low-quality part. You should research any parts or manufacturers that you choose in order to be certain of getting quality that you expect. Investing in a high-quality part will save you resources in the future and can prevent part failure.
Failure to clean and lubricate parts: Cotton picker parts require routine cleaning and lubrication in order to ensure that they continue to run smoothly. It is imperative that you purchase the recommended grease, cleaning and lubricating agents for your parts to keep them working well.

Ensure the efficiency and operation of your cotton picking machinery for years to come by starting with the highest-quality cotton picker parts available. For quality parts and specialty fabrication for all of your needs, Certi-Pik, USA is here to assist you. We are a reputable manufacturer of parts for cotton harvesters and we are able to provide customized part production depending on your specific needs. Our fantastic service and great prices make us an excellent choice when you need replacement parts. Give us a call today for more information.

Choosing Quality Cotton Picker Parts

admin | June 7, 2017

When it comes to agriculture, the yield and the quality of a crop depends heavily on the equipment that is employed. A cotton picker is a fantastic piece of machinery that can streamline the harvesting process and maximize the efficiency of your crop production. In order to keep cotton pickers operating at their best and maintain the efficiency of your harvesting process, it’s important to choose only the highest quality parts for your machinery. By finding the best cotton picker parts available, you can keep your machinery operating at its highest capacity.

Where to begin

The most important factor when it comes to the quality of the parts that you purchase is finding the right dealer to buy from. A reputable dealer will be able to lend their expertise to ensure that you find the highest quality parts. They can assist you in determining which parts will be best for your specific machinery and can make recommendations based on their experience and their knowledge of the products.

Working with a parts manufacturer who can fabricate replacement cotton picker parts that are tailored to fit your specific machinery can also be helpful. By getting custom parts manufactured, you can ensure that they will fit perfectly with your cotton picking machinery.

How to determine part quality

One of the best ways to determine whether a specific part will work well and be worth the investment is by researching its favorability with other consumers. Any given part might seem like a good choice, but the experience of other people who have used that part before can help determine whether it is truly a quality part. You should always take into account the reputation of the part’s manufacturer when making your decision. If you choose to purchase from a manufacturer who prioritizes quality and customer satisfaction, you will likely be happy with your choice.

When you’re choosing cotton picker parts, do some research into different designs and features. There are many different parts on the market that are designed to increase the efficiency of your harvesting operation and streamline the operation of your machinery. Think about the features that you would like, and then get help from a reputable parts manufacturer to fabricate the cotton picker parts that you need. Having custom replacement parts built ensures the perfect fit with your machinery and a high quality design.

Trust us for your cotton picker parts

If you’re ready to maximize the efficiency and function of your cotton picking machinery, contact Certi-Pik, USA. We are proud to manufacture cotton picker parts that provide a high degree of quality, and we can even fabricate specialty parts for your specific needs. If your machine isn’t working as well as it could be, or if you have cotton picker parts that are in need of replacement, our team can help you. To find out more about what we offer and for more information about how we can offer you 50 percent savings on replacement parts for your John Deere or Case IH cotton harvesters, contact us today!

Consider CTX Extended Doors with Your Next Purchase

admin | May 16, 2017

If you use an older model cotton baler, consider adding CTX extended doors the next time you need to replace them. These are among your options for cotton picker parts that bring older equipment into the modern age without your having to make an expensive capital investment in a new picker. Here are six benefits to purchasing CTX extended doors for your harvester:

Easy upgrade: Current picker doors offer better pressure against the plants, which increases your yields. This is the natural evolution of technology, and the cotton production was never immune to these developments. These make cotton harvesting easier and more efficient. You do not have to buy a new cotton picker to enjoy this benefit—you can simply upgrade parts. Doors are a good start to this effort.
Covers more area: With extended doors, you can harvest wider rows and pick more cotton. This will change your routine, but also keep you in the field for a shorter time. That can be an advantage if you anticipate the weather changing suddenly or have a market deadline for your crop.
Better movement: Doors become stiff over time. This is due to the wear in the hinges, and once this starts, you will miss plants and reduce your harvest. The new CTX extended doors operate more smoothly for easier movement. You can also adjust the tension to the conditions so your harvester puts just the right amount of pressure on your plants without compromising them. When you install new doors, that replaces tension springs, scrapping inserts, hinge pins and mounting holes. All of this prevents doors from dragging and ruining your rows.
Preserve spindles: One common danger to spindles is the doors losing pressure and grinding against the tips. You will not only experience failing doors in this scenario, but also find you need to replace spindles. While many customers are accustomed to rebuilding and repairing their harvesters as needed, you likely want to keep these efforts from becoming too expensive through unnecessary damage. Replace your doors and preserve spindles through better clearance.
Reduce scrapes: When doors get scraped or dented, that leaves them vulnerable to corrosion. That is never a good development for equipment that works primarily outside, and since cotton produces dust and filaments, that only increases the stress. With the latest in doors, including the extended ones, you are less likely to experience body damage with your harvester, which helps it last longer.
More options: Upgrading to extender doors removes the one-size-fits-all approach to cotton harvesting. It is easier to adjust tension to the conditions or take steps to maintain your rows. Your equipment can adapt to the circumstances rather than employing near-heroic measures to make everything work despite adversity. When you upgrade to extended doors, there are few conditions that make cotton harvesting impossible.

To find the most comprehensive inventory of cotton picker parts in the U.S. and internationally, contact Certi-Pik, USA today. Our catalog is available online and we are available to answer your questions.

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