You rely on your workers to use cotton pickers properly to drive your business and keep your employees safe. Due to the complexity of these machines, there are many potential hazards that might result in injury, or even death, for workers.
The hazards of cotton picking can be avoided with proper training and safety procedures. Here are the top 10 hazards involved with cotton picker parts and machinery—and how you can help prevent them:
Entanglement with moving parts: There are many moving cotton picker parts that can entangle a worker while they are doing maintenance on the picker. Shafts and rotating parts can easily catch clothing or hair. Ensure your cotton picker has effective guarding around its loose parts, and that workers wear clothing tucked in and have their hair pulled back.
Crush injuries: There are crush hazards for workers between moving cotton picker parts or underneath raised picker baskets. Make sure your workers take the time to check machines or parts that might cause crush injuries while they work on them.
Running over other workers: Other people in the field might be run over by cotton pickers if they are not completely visible to the driver. Operators should be attentive to their surroundings at all times and take breaks to prevent fatigue.
Tipping or rolling picker: Since cotton pickers are so large, they can tip or roll if not driven carefully. Operators should travel at an appropriate speed to maintain machine stability and avoid steep angles. Also make sure the basket is lowered before moving; raised baskets can affect stability.
Falls: Workers may fall from the top of the machine or basket while cleaning. To prevent this, use safety handrails when on top of the machine, or strap into a harness.
Electrocution: Operators can be electrocuted if they are operating a cotton picker under power lines. Raising baskets into power lines can cause a fatal electric shock. Operators should be aware of power lines in the area and be given a map of the farm indicating hazards.
Fire and burns: Cotton is highly flammable. Prohibit smoking around cotton and cotton pickers, and keep the machine clean of dust and grease. Cotton pickers should be equipped with a fire extinguisher.
Machinery collision: Machines may collide with one another or with buildings or power lines in the area. Ensure that cotton picker operators are trained at how to operate the machine safely and that they are fully aware of their surroundings.
UV or solar radiation: Sun exposure can be extremely damaging after long periods of time, causing sunburns, skin cancer and difficulty seeing. Workers should wear long pants, a hat and sunglasses, as well as sunscreen.
Exposure to loud noises: Cotton pickers make a lot of noise, and prolonged exposure to loud noises can be damaging to workers’ hearing. Reduce noise from faulty cotton picker parts by replacing them and ensure workers wear earmuffs or earplugs to protect their hearing.
To keep your cotton pickers operating safely, be sure to replace your cotton picker parts and maintain them as needed. Certi-Pik, USA is your one-stop shop for all your cotton picker part needs! For over 25 years, we’ve delivered quality cotton picker parts to customers. Call us today!
The proper functioning of your cotton picking machinery is essential to the yield of your crop and the efficiency of your harvesting process. A single part in disrepair can affect your machinery as a whole, and can completely halt your harvesting process until it can be repaired or replaced.
So why do cotton picker parts fail in the first place? There are several reasons why parts might fail, and it’s important that machine owners understand these factors and know what they can do to prevent part failure:
Improper use: When a cotton picker part is used in a capacity that is not recommended by the manufacturer, it can lead to a failure of the part. It is important that your machinery be equipped with parts that were designed for it and that you only use the parts for their intended purpose.
Lack of maintenance: As with any piece of equipment, cotton picker parts require proper maintenance to ensure that they remain in good condition. Any concerns about the functioning of a cotton picker part should be addressed immediately and any necessary repairs or replacements should be taken care of right away. You should always take care to ensure that your machinery is properly serviced to maintain the overall functioning of the cotton picker and to keep all parts working as they should.
Wrong dealer: Even with proper maintenance efforts, some parts just don’t last. One reason why parts fail is that they are purchased from the wrong source. A part dealer or manufacturer that is unreliable or doesn’t have a good reputation backing them is not a good choice when it comes to finding high quality parts. A dealer may recommend the wrong part and they may not be able to address the specific needs of your machine. Avoid these issues by choosing a manufacturer with a good reputation who is able to provide customized service.
Low-quality part: Sometimes, part failure is simply a result of a low-quality part. You should research any parts or manufacturers that you choose in order to be certain of getting quality that you expect. Investing in a high-quality part will save you resources in the future and can prevent part failure.
Failure to clean and lubricate parts: Cotton picker parts require routine cleaning and lubrication in order to ensure that they continue to run smoothly. It is imperative that you purchase the recommended grease, cleaning and lubricating agents for your parts to keep them working well.
Ensure the efficiency and operation of your cotton picking machinery for years to come by starting with the highest-quality cotton picker parts available. For quality parts and specialty fabrication for all of your needs, Certi-Pik, USA is here to assist you. We are a reputable manufacturer of parts for cotton harvesters and we are able to provide customized part production depending on your specific needs. Our fantastic service and great prices make us an excellent choice when you need replacement parts. Give us a call today for more information.
When it comes to agriculture, the yield and the quality of a crop depends heavily on the equipment that is employed. A cotton picker is a fantastic piece of machinery that can streamline the harvesting process and maximize the efficiency of your crop production. In order to keep cotton pickers operating at their best and maintain the efficiency of your harvesting process, it’s important to choose only the highest quality parts for your machinery. By finding the best cotton picker parts available, you can keep your machinery operating at its highest capacity.
Where to begin
The most important factor when it comes to the quality of the parts that you purchase is finding the right dealer to buy from. A reputable dealer will be able to lend their expertise to ensure that you find the highest quality parts. They can assist you in determining which parts will be best for your specific machinery and can make recommendations based on their experience and their knowledge of the products.
Working with a parts manufacturer who can fabricate replacement cotton picker parts that are tailored to fit your specific machinery can also be helpful. By getting custom parts manufactured, you can ensure that they will fit perfectly with your cotton picking machinery.
How to determine part quality
One of the best ways to determine whether a specific part will work well and be worth the investment is by researching its favorability with other consumers. Any given part might seem like a good choice, but the experience of other people who have used that part before can help determine whether it is truly a quality part. You should always take into account the reputation of the part’s manufacturer when making your decision. If you choose to purchase from a manufacturer who prioritizes quality and customer satisfaction, you will likely be happy with your choice.
When you’re choosing cotton picker parts, do some research into different designs and features. There are many different parts on the market that are designed to increase the efficiency of your harvesting operation and streamline the operation of your machinery. Think about the features that you would like, and then get help from a reputable parts manufacturer to fabricate the cotton picker parts that you need. Having custom replacement parts built ensures the perfect fit with your machinery and a high quality design.
Trust us for your cotton picker parts
If you’re ready to maximize the efficiency and function of your cotton picking machinery, contact Certi-Pik, USA. We are proud to manufacture cotton picker parts that provide a high degree of quality, and we can even fabricate specialty parts for your specific needs. If your machine isn’t working as well as it could be, or if you have cotton picker parts that are in need of replacement, our team can help you. To find out more about what we offer and for more information about how we can offer you 50 percent savings on replacement parts for your John Deere or Case IH cotton harvesters, contact us today!
Your cotton harvester is an investment that needs to last. It is expensive to replace, so many customers prefer to upgrade and only replace their pickers when extremely necessary. When it is time to upgrade your current machine (or replace it), you want to find a leader in cotton baler parts and equipment so there is little risk in making that effort. Certi-Pik, USA is the specialist retailer you can rely on for these needs. Here are four reasons we can carry the latest developments for the cotton production industry and make them available to you:
Experience: There is no doubt when it comes to the extensive knowledge of our staff. Certi-Pik, USA has served U.S. and international customers since 1988. All team members are educated on the various makes and models of harvesters and what they need to perform efficiently. If you’ve never performed a rebuild before or find your troubleshooting goes wrong, we can help. The same is true if you need a part that fell out of production—we can find the closest replica that will keep your harvester running. Customers feel they can rely on us, which results in good relationships between our company and harvester manufacturers.
Connections: We cannot provide the latest and greatest in parts and machinery without good connections with manufacturers. Certi-Pik, USA works with the largest manufacturers for fabricated replacement parts, and that allows us to offer an extensive inventory to our customers. This includes specialty items, sheet metal parts and rebuild kits that may not be offered by other distributors. Since we are known for our knowledge and excellent customer service, manufacturers consider us an asset and keep us informed on all their new developments. That helps you produce better cotton yields using the latest technology.
Reputation and quality: It takes work to preserve our reputation and dedication to quality parts and services. Since we wish to preserve our leadership position in this industry, we only offer the highest quality parts and harvesters. However, that would not work well unless we included good customer service with the latest developments. Therefore, we offer options for payment, shipping, returns and warranties. You can buy from us in confidence knowing we stay with you until your harvester works well again. That inspires manufacturers to provide inventory to us that they may not sell through other distributors. Just because we are one of the few specialists in this industry does not mean we sacrifice quality due to lack of competition.
Quality control: Standard parts and new developments must pass our quality control measures. Even if something is new to you, there is assurance that it will meet your expectations, if not exceed them. Your willingness to rely on us and take a chance leads manufacturers to continue providing the latest technology for harvesters. That keeps our inventory current.
To find the most options in cotton baler parts and machines, contact Certi-Pik, USA today. We are prepared to assist you with your rebuild, upgrade or new purchase.
If you use an older model cotton baler, consider adding CTX extended doors the next time you need to replace them. These are among your options for cotton picker parts that bring older equipment into the modern age without your having to make an expensive capital investment in a new picker. Here are six benefits to purchasing CTX extended doors for your harvester:
Easy upgrade: Current picker doors offer better pressure against the plants, which increases your yields. This is the natural evolution of technology, and the cotton production was never immune to these developments. These make cotton harvesting easier and more efficient. You do not have to buy a new cotton picker to enjoy this benefit—you can simply upgrade parts. Doors are a good start to this effort.
Covers more area: With extended doors, you can harvest wider rows and pick more cotton. This will change your routine, but also keep you in the field for a shorter time. That can be an advantage if you anticipate the weather changing suddenly or have a market deadline for your crop.
Better movement: Doors become stiff over time. This is due to the wear in the hinges, and once this starts, you will miss plants and reduce your harvest. The new CTX extended doors operate more smoothly for easier movement. You can also adjust the tension to the conditions so your harvester puts just the right amount of pressure on your plants without compromising them. When you install new doors, that replaces tension springs, scrapping inserts, hinge pins and mounting holes. All of this prevents doors from dragging and ruining your rows.
Preserve spindles: One common danger to spindles is the doors losing pressure and grinding against the tips. You will not only experience failing doors in this scenario, but also find you need to replace spindles. While many customers are accustomed to rebuilding and repairing their harvesters as needed, you likely want to keep these efforts from becoming too expensive through unnecessary damage. Replace your doors and preserve spindles through better clearance.
Reduce scrapes: When doors get scraped or dented, that leaves them vulnerable to corrosion. That is never a good development for equipment that works primarily outside, and since cotton produces dust and filaments, that only increases the stress. With the latest in doors, including the extended ones, you are less likely to experience body damage with your harvester, which helps it last longer.
More options: Upgrading to extender doors removes the one-size-fits-all approach to cotton harvesting. It is easier to adjust tension to the conditions or take steps to maintain your rows. Your equipment can adapt to the circumstances rather than employing near-heroic measures to make everything work despite adversity. When you upgrade to extended doors, there are few conditions that make cotton harvesting impossible.
To find the most comprehensive inventory of cotton picker parts in the U.S. and internationally, contact Certi-Pik, USA today. Our catalog is available online and we are available to answer your questions.
