Are you in need of a cotton picker machine? Choosing the right cotton picker machine and cotton picker parts is essential for success in your endeavors. The wrong machine or a machine with poor quality cotton picker parts can lead to frustrations and disasters.
So how can you choose the right cotton picker machine for you? Use the following questions to guide your selection.
Do you want the responsibility of maintaining the machinery?
As you weigh your options for cotton picker parts and machines, one of the possibilities is to custom hire the operation. In this scenario, there is no need to purchase any cotton picker parts. You hire others, who provide all the machinery and labor to complete the job. This relieves you of any responsibility for maintenance and repairs. If you think this lessened responsibility will be helpful, it might be worth considering this hire-out option.
How much capital do you have available to invest in machinery?
Purchasing cotton picker machines and cotton picker parts typically involves thousands of dollars. Consider your budget. How much can you invest? Prices for cotton picker parts can vary greatly, so it’s good to know what you can afford. Your budget will be one of the main factors that guides your final purchase.
How long will you need the cotton picker machine?
Consider current cropping practices and any technological developments in the works. Don’t invest in cotton picker parts that will soon be outdated. New innovations will probably surface occasionally, making it necessary to update equipment. However, you want to make sure that you don’t choose something that is already on its way out. On the flip side, if you know you will only need the machinery for a season or two, you can be less concerned with longevity or new harvesting processes.
What is the history of the cotton picker machine?
As you shop for cotton picker machines, consider where the cotton picker parts were manufactured. Look for quality brands and proven performance. Even the best parts can’t operate correctly if they are not professionally crafted and installed, so get your cotton picker parts from a trusted source. Find out where the cotton picker parts were created and where the cotton picker machine was assembled.
Who is available to operate the machinery?
A new cotton picker machine won’t prove helpful if you don’t have anyone to operate it. Consider what training and technicians you have available as you choose a cotton picker machine and cotton picker parts. Is one machine easier to operate than another? Do you have people who are already trained on a certain style? These variables are worth considering as you make an investment in new machinery.
Choose the Best
For top-quality cotton picker parts, turn to the professionals at Certi-Pik, USA. We fabricate replacement parts for picking units and offer a broad list of specialty items and sheet metal parts, including cam tracks, drumheads, spindles and spindle nuts, picker and grid bars, slip clutches, lubrication hoses, stalk lifters, idler gears, CTX scrapping plates, CTX pressure doors and more. Contact us today with all your cotton picker part needs.
Proper maintenance is essential for smooth operation and extended longevity for any machinery. Cotton pickers and cotton picker parts are no exception. Good service practices will keep cotton pickers in top condition and produce more efficient harvests.
So how often should this service occur? The answer partly depends on the type of machine and how it is used. Use the following guidelines to perform regular service for your cotton picker and cotton picker parts. For additional tips, contact your local experts at Certi-Pik, USA.
Daily Maintenance
For optimal performance throughout the day, clean and service cotton picker parts each morning and night. This can be time-consuming, but the reliable performance it encourages throughout the day is a net gain, making it well worth the extra effort.
Before and after each day’s work, complete a thorough cleaning from the top of the cotton picker to the bottom, cleaning and servicing all cotton picker parts. This should include the addition of fluids as needed, greasing parts, inspecting parts and making any necessary repairs. Never ignore minor issues, as these can quickly become major and cause additional damage to the machinery.
Finishing Touches
Once you’ve cleaned and serviced the interior cotton picker parts, move on to the exterior and the cab. Clean the lights and inspect them for proper function. Replace bulbs as needed. Then, clean the cab glass. Use a soft cloth and appropriate glass cleaner for these tasks. These finishing touches will keep cotton picker operation safer and more efficient.
Ongoing Maintenance
Even with a thorough servicing before you begin the day’s work, you may need to perform maintenance during the use of the cotton picker. It’s important to remove waste buildup as it accumulates to prevent fire hazards. Use a broom or manually remove lint and trash from the basket or bale chambers.
You may want to go ahead and clean the entire chassis area, as this will encourage optimal performance. As you clean cotton picker parts, be careful when using cleaning tools, high-pressure washers or compressed-air techniques. These can cause damage. Hand cleaning offers the advantage of reducing the chances of mechanical damage.
Manufacturer Recommendations
Of course, one of the main things that should guide your cotton picker parts service is the manufacturer’s recommended procedures. Check the recommendations for your specific make and model and follow these to achieve the best results. Check the manual for frequency of greasing and proper addition of spindle solution. Keep an eye on fuel levels, coolant and engine oil, replacing these per the recommendations from the manufacturer and based on cotton picker part performance.
Get Quality Parts
To minimize the amount of maintenance and repairs required for your cotton picker, choose quality cotton picker parts. At Certi-Pik, USA, we fabricate replacement parts for picking units and offer a broad list of specialty items and sheet metal parts for rebuilding units, including cam tracks, drumheads, spindles and spindle nuts, picker and grid bars, slip clutches, lubrication hoses, stalk lifters, idler gears, CTX scrapping plates, CTX pressure doors and more. Contact us today for the quality parts you need.
Do you need to rebuild your harvester? If you want reliability and efficiency, John Deere cotton harvester parts are the way to go. Not sure what they have to offer? As an industry leader, John Deere is a trusted brand that can provide the solutions you need to rebuild your harvester.
If you’re considering options for your next rebuild, keep this top resource in mind. You’ll find everything you need to create a reliable harvester. John Deere cotton harvester parts include:
Spindles and bushings: These two parts are crucial to the cotton-picking process. They work together to grab the cotton, separate it from the plant and put it into the harvester. The spindles stick out from the bushings as the bushings rotate to gather the cotton. Rebuilt spindles and bushings are typically stripped, straightened, inspected and reinstalled to provide a like-new product for harvesters.
Row units: The row units are the claw-like structures at the front of the cotton harvester. They collect cotton plants and push them through the rest of the harvester’s parts, where the cotton is separated.
Picker ribs: Within the row units are picker ribs. These are used for clearing leaves and other debris from the spindles. They separate the spindles as they spin during the harvest.
Plant lifters: Located at the bottom of the row units, plant lifters funnel cotton plants into the row units. Situated just one inch off the ground, these John Deere cotton harvester parts are designed to grab the cotton plant and feed it into the harvester.
Doffers: These parts spin at a rate three times faster than the spindles. As they rotate, they remove the cotton from the spindles. As the spindles are emptied, they are able to move on to collect more cotton. Before modern machines were invented, this term was used to describe the person who removed the full spindles from a spinning frame and replaced them with fresh ones.
Quality Parts
As you look for John Deere cotton harvester parts for your rebuild, be sure to partner with a trusted source. Look for a company that has a track record of success and extensive experience in the industry. Parts must be carefully processed to ensure they deliver quality solutions for your machinery. Before you partner with a part provider, ask about their process of preparing John Deere cotton harvester parts for rebuilding.
Quality Service
A company worthy of your business offers superior service. Look for a company that is knowledgeable about John Deere cotton harvester parts and is willing to share that knowledge with you. They should be willing to answer questions and educate you about the parts so you can make informed decisions about rebuilding harvesters.
Find It All Here
Where can you find quality products and superior service for harvester rebuilding? Certi-Pik, USA is a premier source for John Deere cotton harvester parts. We fabricate replacement parts for picking units and offer a broad list of specialty items and sheet metal parts for rebuilding units. Contact our experts today to see what solutions we can provide for you!
The cotton industry has played a major part in the history of the United States. This crop has influenced the economy, war, migration and more. As cotton harvesting and cotton harvester parts changed over the decades, cotton helped shape the nation.
Are you familiar with this history? Following is a brief overview of the development of cotton harvester parts and how these inventions affected the industry as a whole.
The Challenge
In the early 1900s, the U.S. was producing more than 16 million bales of raw cotton each year. These were processed and used to create products such as clothing. The challenge with this high level of production was the difficulty in harvesting the plant.
Removing the cotton from the mature boll (the protective case) is a difficult task. Before modern machinery was invented, cotton was picked by hand. Because the plants matured at different rates, this hand-picking had to occur several times each harvest season.
Pickers did not have cotton harvester parts and the combines of today. They simply walked through the fields, removing the mature cotton fibers by hand and placing them in large sacks which they dragged behind them. This was difficult work, as the bags could weigh up to 100 pounds when full, and the sharp spikes on the plants left their fingers bloody and sore.
The Attempts
To improve on this labor-intensive process, harvesters started working on cotton harvester parts to introduce to the industry. Early efforts included a variety of solutions. Between 1850 and 1950, over 1,800 patents were issued for cotton harvesting parts. None were successful until International Harvester’s Model H-10-H in 1942.
Before this model was introduced, inventors tried pneumatic mechanisms to vacuum up the cotton. Other inventions included adaptations of grain threshing machines. Still others tried to use static electricity to collect the cotton. Using mechanical fingers to pluck the cotton seemed like a promising idea, but it too failed. None of these solutions harvested enough of the cotton to be worthwhile, and most damaged the crops, making further harvesting impossible.
The Success
The successful prototype was a spindle-style mechanism. A series of moistened spindles turned at high speed and, when encountering an open boll, the fibers wrapped around the spindles. A doffer (roller) then removed the fibers for transport to a hopper.
Around the time that these cotton harvester parts were introduced, the industry saw three other critical advances. Cotton breeders developed hybrid plants that produced bolls higher off the ground and that ripened uniformly. This made harvesting by combine easier and more efficient. Additionally, herbicides were introduced that could cause the plants to drop their leaves, so the harvest would be cleaner. This combination of new techniques dramatically improved cotton production and changed the industry forever.
Learn More
Would you like to discover more about cotton harvesting and cotton harvester parts? The professionals at Certi-Pik, USA are your go-to source. We fabricate replacement parts for picking units and offer a broad list of specialty items and sheet metal parts for rebuilding units. Contact us today!
Across the globe, cotton is one of the most common and widely-used crops. From apparel and artwork to medical supplies, cotton is all around us, but a lot of people don’t know how this crop goes from being planted in the ground to being distributed in consumer products around the world. Understanding a little bit more about cotton growth, harvesting and processing can give you a greater appreciation for this essential crop:
Cotton planting: The first step in the cotton production process is cotton planting. Cotton seeds are typically planted in April, when soil is warm enough for germination. Cotton is grown in several states in the U.S., including Texas, Arkansas, California, Florida, Mississippi and Missouri. While the cotton grows, cotton farmers take measures to minimize pests and weeds in their fields. The cotton harvesting season typically starts in July and can run through November, depending on the specific region and the weather conditions.
Cotton harvesting: When the cotton is ready to be harvested, a cotton farmer will use a cotton harvester or cotton picker to remove the cotton bolls from the cotton plant. Modern cotton harvesters can harvest hundreds of pounds of cotton in a matter of minutes. Some cotton harvesters are even equipped with GPS tracking that’s designed to locate the areas with the highest yield to optimize the harvesting process.
Cotton bundling: Harvested cotton is collected in a basket or receptacle on the cotton harvester, and then it’s dumped into a module builder. In some cases, this module builder may be built into the cotton harvester. It compacts cotton into modules weighing approximately 20,000 pounds. These modules are built and covered with a protective plastic wrap that’s designed to protect the cotton fibers from the elements until the cotton is ready to be processed.
Cotton ginning: Bundles of cotton are then sent to the cotton gin, which separates the lint from the seed. During this part of the process, leaves and debris are also removed from cotton fibers. Cotton fiber is cleaned thoroughly to remove dirt, bacteria and other contaminants from the field. Finally, the cotton is condensed into 500-pound bales for transport.
Cotton processing: After the cotton has been baled, it’s loaded onto trucks and distributed to textile mills and other manufacturing facilities. Cotton can be processed for use in a wide variety of different products. It is very versatile and can be dyed and woven to create millions of different types of products with a single type of fiber.
Find parts for your cotton picker
At Certi-Pik, USA, we know how essential it is to have cotton pickers and harvesters that you can depend on when it comes time to harvest your crops. With that in mind, we are proud to offer an extensive selection of cotton picker parts that are designed to deliver the greatest durability, performance, efficiency and longevity possible. You can find out more about everything that we have in stock or request custom part fabrication services by giving our experienced team a call today.
